Fast Food Companies Are Replacing One Toxic Chemical With Another
Consumer Reports found high levels of chemicals called phthalates in many foods—and even higher levels of chemicals developed to replace them
Consumer Reports recently tested 85 foods for chemicals called phthalates, which are used to make plastic, and found them in many of the samples. That’s alarming, since those chemicals have been linked to a range of health problems. But our test found something else that raised concerns, especially in the fast food category: even higher levels of several chemicals that have been developed to replace those phthalates.
Researchers say that although little is known about these substitutes, some may pose similar risks. This phenomenon—industry replacing a dangerous chemical with a newer one that might not be any safer—is so common that it has its own name: regrettable substitution.
In our tests, we found both phthalates and their replacements in many products, with the alternatives often at much higher concentrations. That was especially true for fast foods. For example, a chicken burrito with rice and beans from Moe’s Southwest Grill had 48 parts per billion (ppb) total phthalates—and 15,351 ppb phthalate substitutes. That’s 320 times as much. We saw similar patterns with a Dave’s single burger with cheese from Wendy’s, a Classic cheese pizza from Little Caesar’s, a Whopper with cheese from Burger King, and large french fries from McDonald’s. Read more about how CR tested foods for phthalates and bisphenols (PDF).
Replacement Plasticizer Chemicals in Fast Food
CR tested 14 fast foods for both phthalates and similar chemicals developed to replace them. Less is known about the potential health risks of these phthalate replacements, but CR’s experts say they could pose similar dangers. In our tests, levels of these replacement chemicals were often much higher than the originals. (Packaging materials are listed with the foods, and phthalates and replacements are listed in nanograms per serving.)
Total
Phthalates (ng/serving)*
Phthalate Replacements (ng/serving)*
Chicken Burrito (aluminum foil)
1 Order
Dave’s Single Hamburger Patty (varied)
1 Sandwich
Whopper With Cheese (paper)
1 Sandwich
French Fries (paperboard)
Large
Classic Cheese Pizza (cardboard box)
1 Patty
Original Cheese Pan Pizza (cardboard box)
10-Piece
Chicken McNuggets (cardboard)
8 piece
Chicken Burrito (paper wrap)
1 Order
Dave’s Single Hamburger Patty (varied)
1 Patty
Classic French Fries (paperboard)
Large
Whopper Hamburger Patty (varied)
1 Patty
Crispy Chicken Nuggets (paperboard)
10-Piece
Chicken Nuggets (paper bag)
8 piece
Chicken Burrito (aluminum foil)
1 Order
Natural-Cut French Fries (paperboard)
Large
Quarter Pounder With Cheese (cardboard)
1 Sandwich
Quarter Pounder Hamburger Patty (varied)
4 oz.
Hand Tossed Cheese Pizza (cardboard box)
1/8 Pie
Out of Our Food, 1998-2024
1998
![](https://cdn.statically.io/img/article.images.consumerreports.org/image/upload/v1703706088/prod/content/dam/special-graphics/Plastic_Image_1.jpg)
CR finds plasticizer chemicals called phthalates in some plastic wraps and cheeses, and asks the FDA to eliminate the chemicals from the food supply.
1999
![](https://cdn.statically.io/img/article.images.consumerreports.org/image/upload/v1704305040/prod/content/dam/special-graphics/May-1999_replace.jpg)
CR finds that BPA in plastic baby bottles can leach into infant formula and advises parents to throw away bottles that could contain the chemical.
2009
![](https://cdn.statically.io/img/article.images.consumerreports.org/image/upload/v1703706088/prod/content/dam/special-graphics/Plastic_Image_3.jpg)
CR finds BPA in nearly all 19 tested foods and calls on government agencies to eliminate the chemical in materials that come in contact with food.
2012
![](https://cdn.statically.io/img/article.images.consumerreports.org/image/upload/v1703706088/prod/content/dam/special-graphics/Plastic_Image_4.jpg)
CR praises the FDA for banning BPA in baby bottles and sippy cups but calls on the agency to also ban the chemicals in infant formula containers and food cans. The FDA does so the following year.
2023
![](https://cdn.statically.io/img/article.images.consumerreports.org/image/upload/v1703706088/prod/content/dam/special-graphics/Plastic_Image_5.jpg)
CR does not find BPA, lead, or certain phthalates in nine baby bottles but warns that related chemicals could still be present and cautions parents to consider using glass or silicone bottles.
2024
![](https://cdn.statically.io/img/article.images.consumerreports.org/image/upload/v1703706088/prod/content/dam/special-graphics/Plastic_Image_6.jpg)
CR finds phthalates and related chemicals in nearly all 85 foods tested and calls on the FDA to get the chemicals out of food.
Editor’s Note: This article also appeared in the February 2024 issue of Consumer Reports magazine.